Cooperation Case

A supporting line-level MES system to achieve the entire process of product informationization from order import, production scheduling, process reporting, data traceability, to order status.

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This project is for the production line of gas-insulated switchgear for an electrical equipment company. Production line parameters: designed capacity of 15 units per day, maximum weight of a single product is 1.2 tons.

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This project is for the box transformer production line of an electric equipment company. Production line parameters: designed capacity of 20 units per day, maximum weight of a single product is 10 tons.

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This project is applied to the production line in the power industry, mainly for the production of arm box components for normal products of LW36-40.5, ZW39, LW36-126 series, and LW58-252 series circuit breakers. The production line cycle time is 10 minutes per unit (including leak detection), achieving automated production that integrates automatic switching of arms, material handling, assembly, inspection, and offline processing.

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This project serves military industrial enterprises for airtightness testing, monitoring the gas concentration and pressure of workpieces, and features functions such as automatic cleaning. It supports both automatic and manual operations to ensure the reliability of product quality.

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This project is for the precision guarantee equipment of the front wheel camber angle for the S model in the final assembly workshop of Guangzhou Automobile's main plant. The equipment automatically operates to tighten and ensure the camber angle between the brake disc and the shock absorber. This project is an autonomously developed automatic tightening device by the company, utilizing a servo motor to rotate the workpiece, with a cylinder controlling the movement of the tightening gun, coordinating multiple action steps, and controlled by a PLC program to ensure that the tightening angle of the workpiece meets production requirements. This project was completed with on-site installation and debugging in July 2024 and delivered for customer use.

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This project is for the OHT (Overhead Transport) arm project at a new energy vehicle factory in Jiangsu. The OHT glides on an elevated track, with servo motors driving the X/Y direction (parallel to the ground). It is controlled via a joystick, and during operation, the acceleration and deceleration processes must effectively prevent impacts.

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This project is for the assembly equipment of fenders, hoods, front doors, and tailgates for a vehicle model at a main automotive manufacturer in Chongqing. To ensure the assembly accuracy of fenders, hoods, front doors, and tailgates with the vehicle body, the equipment is manually adjustable. This project features high precision and heavy load capacity equipment independently developed by the company. The main structure uses aluminum profile T-shaped mainframe combined with cylinder control for vertical stroke range and multiple action steps to complete the assembly equipment, ensuring that the assembly accuracy of workpieces meets production requirements. This project was completed with on-site installation and debugging in April 2024 and has been delivered for customer use.

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This project involves the transplanting of PICK UP conveyor scissor forks for domestic host manufacturers. It uses a motor for movement and a scissor fork belt that can extend and retract vertically, allowing for precise material picking and transplanting to the tooling table at designated points. The project will be delivered within a one-month period, with on-site electrical commissioning and interaction completed within a week.

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This project involves the loading and unloading of a mechanical arm and truss in the scissor lift workshop of an engineering machinery factory in Wangcheng District, Changsha, Hunan. The project includes 4 sets of fork arm sorting truss equipment, 1 set of ground column counterweight transfer mechanical arm, and 1 set of off-road tire bolt tightening equipment. All have been installed, debugged, and are now in use on site. Among them, the 4 sets of fork arm sorting truss equipment utilize a truss system developed by the company, which includes an XYZ three-axis servo drive system paired with a Mech-Mind visual positioning system to ensure the accuracy of material picking order and tray positioning.

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This project is a professional support equipment transformation project for the final assembly workshop of the automobile manufacturer Changsha Plant No. 3. The project includes 16 sets of support equipment and 29 sets of anti-torsion arm equipment for the front and rear suspension assembly lines. The door assembly robotic arms and reaction arms are made of carbon fiber material, which has excellent properties such as high toughness and lightweight. This project will be installed in the factory in December 2023, with on-site installation and debugging completed by June 2024.

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This project involves the welding fixtures for the automotive manufacturer’s factory in Xiangyang, including the adaptation of new models and the addition of new fixtures. The project includes 10 sets of equipment such as front cover fixtures, side wall fixtures, and side wall assembly fixtures. The design was completed in September 2023, and the equipment was delivered to the site for installation and debugging in November. With rich experience in welding fixtures for sheet metal white body types, we offer customized design and quick delivery. This project has now completed final acceptance.

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